I. Profile drawing: (according to confirmation by both parties)

II. Process flow:

Passive unloading -----> Guide Feeding -----> Roll forming -----> Hydraulic Shearing -----> Discharge table.

III. Machine Component details:

1. Uncoiler:

(1)    Uncoiler : Passive feeding, manual expansion

(2)    Loading Weigh: : 5T

(3)    Uncoiler Coil I.D: 508mm

(4)    Rolling range : 450-530mm

(5) 2 roll pinch, 7 roll leveling

(6) Leveling roller Diameter : about φ 52.5mm

(7) Leveling roller material : quality 40Cr

(8) Leveling shaft heat treatment     : surface high-frequency quenching treatment

2. Forming Machine:

(1)    Main frame: High quality steel after welding and tempering

(2)   Forming machine type:  cast iron standing house chain drive

(3)   Shaft material : 40Cr quenching and tempering treatment (HB220-260)

(4)   Shaft diameter : Φ70 (HRB Bearing)

(5)   Forming machine motor power: 11KW (Hardened surface reducer)

(6)   Forming machine line speed : 0-15 m\min (excluding cut-off time)

(7)   Roller way nos : 15nos

(8)   Thickness: 1.5-2.0mm (CR Sheets, MS)

(9) Length tolerance : ±1mm

(10) Roll material : Gcr15 quenching treatment

(11) Roll hard chromium plating acuity 0.05 mm

3. Hydraulic Shearer:

(1)   Cutting type : hydraulic cutting off after forming

(2)   Cutting blade: 1 pair

(3)   Forming cut type material : Cr12M0V

(4)   Heat treatment of cut blade: quenching treatment (HRC58-62)

(5)   Motor power of hydraulic station : 5.5kw

(6)   Hydraulic station oil pump: vane pump

4. Unloading Table:

(1)   Receiving table size             : 2000mm x 2 pcs

(2)   Receiving table structure    : Roller structure, angle steel welding, no power.

IV、Equipment structure:

The main machine is composed of Passive Uncoiler roller forming (Including guide feeding, hydraulic cutting mechanism), unloading platform, hydraulic system, electronic control system, etc.

Machine Photo: