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GI Duct (Profile-3) Roll Forming Production Line

GI Duct (Profile-3) Roll Forming Production Line

I. Profile drawing: (according to confirmation by both parties)

Profile – 1:

 

Side View

Minimum Frame Size (width*height)    : (100 * 100) mm

Maximum Frame Size (width*height)   : (2000 * 2000) mm

Profile – 2:

Frame Size (minimum)     : (100*100) mm

Frame Size (maximum)    : (600*600) mm

Length: 150 mm

II. Process flow:

Passive uncoiling → Guide feed → Hydraulic punch hole (2 stations) → Cut off bending (2 stations) → Unloading.

III. Main Components Data: 

1. Uncoiler:

(1)   Uncoiler                           : Passive feeding, manual expansion

(2)   Loading Weight              : ≤ 5 T

(3)   Uncoiler Coil I. D            : 508 mm

(4)   Rolling range                  : (470-530) mm

2. Guide Feeder:

(1)   Guide - pillar hydraulic punching mechanism: forward punch 2 stations

3. Punching Mechanism:

(2)   Punching hole mould: 2 sets

(3)   Punch hole mould up and down template material: high quality 45 carbon steel

(4)   Up and down mould material                                 : Cr12Mov or SDK11

(5)   Up and down mould heat treatment hardness   : HRC58-62

4. Bending Machine:

1)    Bending mechanism                            : Hydraulic flip plate bending after forming

2)    Hydraulic system power                       : 7.5 KW

3)    Hydraulic system cooling                    : Air cooling

4)    Hydraulic station pump                        : Vane pump or plunger pump

IV. Equipment structure:

The main machine is composed of passive uncoiler, guide feeder, punching mechanism, hydraulic cutting and bending, Hydraulic system, Electric control system, etc.

 

 

 

Specification
Raw MaterialTypeGalvanized Sheet
Thickness0.3-0.8mm
PerformanceSpeedMax. 30m/min
UncoilerTypeManual
Capacity5 T
Main MachineMain Roller Station16
Main DriveHydraulic Motor or Servo Motor
Transmission TypeChain
CuttingCutter TypeHydraulic
Cutter MaterialCr12
Video
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