+86 17302072825
info@bluesky-machine.com

‘K’ Span Buckle Profile Roll Forming Line

‘K’ Span Buckle Profile Roll Forming Line

I.      Profile: (according to confirmation by both parties)

II. Process flow:

Decoiling ------> Guide feeding -------> Roll forming ------> Hydraulic cutting -----> Output discharge table

III. Main Component data:

1. Suitable materials   : Galvanized steel

2. Material thickness   : 0.8-1.2mm.

3. Material width          : 914mm.

4. Coil ID                      : 500mm

5. Coil OD                    : 900mm

6. Loading weight                   : 5000KG

7. Forming speed                   : 0-15 m / min

8. Feeding accuracy    : L≤3000mm ± 1.0 (related to material quality)

9. Straightness accuracy  : L≤1000mm ± 2.0 (related to material quality)

10. Power supply voltage       : 415 V, 50Hz, 3Phase

Drive motor                      : 7.5KW * 2,

Cut off hydraulic             : 4KW

Uncoiler                           : 3KW * 2

11. Feeding direction              : As per user

12. Transmission: cycloidal pin and chain transmission

13. Machine color                   : blue and orange red or as per buyer

14. Machine size (L * W * H)  : (4000 * 700 * 1600) mm

IV、Main components:

Name Model/name Qty. Instructions
1. Single head material rack ML-1000 1 set Passive uncoiling, hydraulic expanding
1.     Main engine forming system Feeding guide device 1 set Horizontal direction
Horizontal rack 18 Nos Lower shaft active move while upper shaft passive move, roll forming between 2 side plates
Cut-off system 1 set Auto cut to length, hydraulic shearing
2.     Unloading table 1 set Equip simple products blanking frame
3.     Electric control system 1 set PLC Control system

V. Parameters of each component:

1. Uncoiling/leveling machine

(1) Function                          : single head,

(2) Roll support                    : cantilever

(3) Unwinding method         : passive

(4) Tightening method         : mechanical linkage

(5) Loading Capacity           : 5000KG

(6) Coil I.D                            : 500MM

(7) Coil O.D                           : 900MM

(8) Uncoiler power               : electric

2.Roll Former:

(1)  Feed guide device: machine feeding port with 1 set horizontal-stabilize roll and side guide device on both sides.

3. Roll forming system:

1)    Frame: The overall structure is welded by H steel.

2)    Standing house side panel:individual standing house,thickness: 40 mm. After finishing the surface is blackened; horizontal axis diameter φ58, key 12mm.

3)    Roll material: GCR15 die steel

4)    Straightness: Adopt single group wheel structure

6) Roller way qty.                : 18 NOS.

7) Forming machine form   : from left to right or as per buyer

8) Forming speed              : 0-15 m/min

 

4.    Hydraulic cutting system:

(1)  With hydraulic as shearing power, hydraulic components from joint venture brand.

(2)  Shearing method: auto shearing as per set parameter on the touch screen, blade material Cr12mov, quenched, HRC60℃.

(3)  Machine transmission parts use Taiwan TBI precision linear guide way.

 

5.    Unloading table:   

(1)  Material receiving roller size       : 3000mm

(2)  Structure                                     : Independent agency

 

VII. Working environment:

1.     Environment temperature: -10℃~+40℃.

2.     Relative air humidity: no more than 60% when +40℃, and no more than 95% when +25℃.

3.     There is no material may cause explosion, nor gas that may corrode metal or damage insulating layer, and no conductive dust.

4.     No rains or snows.

5.     Power supply: voltage 380V±10%, 3-phase, frequency between 49.5-50.5 HZ

 VIII. Machine picture:

 

 

 

 

 

 

 

 

Specification
Raw Material Type Galvanized Sheet
Thickness 0.8-1.2mm
Performance Speed Max. 15m/min
Uncoiler Type Hydraulic
Capacity 3 T
Main Machine Main Roller Station 18
Main Drive Hydraulic Motor or Servo Motor
Transmission Type Chain
Cutting Cutter Type Hydraulic
Cutter Material Cr12
Video
Inquiry
Inquiry Form

Need Help With Sheet Metal Working Solutions? We Are Experts!

Copyright© Guangzhou Blue Sky Machine Co.,Ltd
chevron-right