I. Profile: (according to confirmation by both parties)
II. Process flow:
Decoiling ------> Guide feeding -------> Roll forming ------> Hydraulic cutting -----> Output discharge table
III. Main Component data:
1. Suitable materials : Galvanized steel
2. Material thickness : 0.8-1.2mm.
3. Material width : 914mm.
4. Coil ID : 500mm
5. Coil OD : 900mm
6. Loading weight : 5000KG
7. Forming speed : 0-15 m / min
8. Feeding accuracy : L≤3000mm ± 1.0 (related to material quality)
9. Straightness accuracy : L≤1000mm ± 2.0 (related to material quality)
10. Power supply voltage : 415 V, 50Hz, 3Phase
Drive motor : 7.5KW * 2,
Cut off hydraulic : 4KW
Uncoiler : 3KW * 2
11. Feeding direction : As per user
12. Transmission: cycloidal pin and chain transmission
13. Machine color : blue and orange red or as per buyer
14. Machine size (L * W * H) : (4000 * 700 * 1600) mm
IV、Main components:
Name | Model/name | Qty. | Instructions |
1. Single head material rack | ML-1000 | 1 set | Passive uncoiling, hydraulic expanding |
1. Main engine forming system | Feeding guide device | 1 set | Horizontal direction |
Horizontal rack | 18 Nos | Lower shaft active move while upper shaft passive move, roll forming between 2 side plates | |
Cut-off system | 1 set | Auto cut to length, hydraulic shearing | |
2. Unloading table | 1 set | Equip simple products blanking frame | |
3. Electric control system | 1 set | PLC Control system |
V. Parameters of each component:
1. Uncoiling/leveling machine
(1) Function : single head,
(2) Roll support : cantilever
(3) Unwinding method : passive
(4) Tightening method : mechanical linkage
(5) Loading Capacity : 5000KG
(6) Coil I.D : 500MM
(7) Coil O.D : 900MM
(8) Uncoiler power : electric
2.Roll Former:
(1) Feed guide device: machine feeding port with 1 set horizontal-stabilize roll and side guide device on both sides.
3. Roll forming system:
1) Frame: The overall structure is welded by H steel.
2) Standing house side panel:individual standing house,thickness: 40 mm. After finishing the surface is blackened; horizontal axis diameter φ58, key 12mm.
3) Roll material: GCR15 die steel
4) Straightness: Adopt single group wheel structure
6) Roller way qty. : 18 NOS.
7) Forming machine form : from left to right or as per buyer
8) Forming speed : 0-15 m/min
4. Hydraulic cutting system:
(1) With hydraulic as shearing power, hydraulic components from joint venture brand.
(2) Shearing method: auto shearing as per set parameter on the touch screen, blade material Cr12mov, quenched, HRC60℃.
(3) Machine transmission parts use Taiwan TBI precision linear guide way.
5. Unloading table:
(1) Material receiving roller size : 3000mm
(2) Structure : Independent agency
VII. Working environment:
1. Environment temperature: -10℃~+40℃.
2. Relative air humidity: no more than 60% when +40℃, and no more than 95% when +25℃.
3. There is no material may cause explosion, nor gas that may corrode metal or damage insulating layer, and no conductive dust.
4. No rains or snows.
5. Power supply: voltage 380V±10%, 3-phase, frequency between 49.5-50.5 HZ
VIII. Machine picture:
Raw Material | Type | Galvanized Sheet |
Thickness | 0.8-1.2mm | |
Performance | Speed | Max. 15m/min |
Uncoiler | Type | Hydraulic |
Capacity | 3 T | |
Main Machine | Main Roller Station | 18 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |