+86 17302072825
info@bluesky-machine.com

Galvanized Steel Floor Grating [LW40-200/225] mm Profile Roll Forming Line

Galvanized Steel Floor Grating [LW40-200/225] mm Profile Roll Forming Line

I. Profile drawings: [2 Profiles in One Machine]

Profile – 1: [LW200*40] mm

PROFILE – 2: [LW225*40] mm

 

 

 

II. Process flow:

Unwinding and Leveling machine ------> Servo feeding & Punching machine (80T) -----> Roll forming ------> Hydraulic cutting (Servo tracking) ------> Discharge table.

III.  Main Components of the Machine Line:

1. Uncoiling machine leveling integrated machine:

Thick material rack and leveler GH-400

Item Specifications Item Specifications
Material width 400mm Material thickness 1.0-4.5mm
Reducer 1:30 Motor 4 HP
Active press wheel ¢95×4 Coil inner diameter ¢450-530mm
Leveling roller ¢70×9 (up 4 down 5) Coil outer diameter ¢1500mm
Maximum load 5 T Feeding speed 20m/min
Adjustment method Turbine shaft Power supply AC three-phase 380V
Speed mode Frequency Expansion method Hydraulic expansion
Loading trolley travel 200mm Electric machine 50 HZ
Add guard; pressurized feed arm; feed port cylinder press  

 

2. Punching mechanism:

Servo feeder

Structural characteristics: driven by servo motor.

Servo motor power: 3 KW

Mould

Four guide columns and ball guide columns are precisely guided.

Motherboard mould: 1 set

 

 

Punch (125T)

Punch body: It adopts steel plate welding body with good rigidity and beautiful appearance. Use combined pneumatic friction clutch.

1. Stamping machine model      : JH21-125T

2. Motor power                             : 11 KW

3. Punch Capacity                       : 50 times per minute

3. Molding machine:

1. Forming machine frame  : high-quality steel aging treatment after welding

2. Guided feed frame           : side roller type

3. Structure of forming machine       : wall plate chain transmission

4. The main motor power of the molding machine: 11 KW (hard gear reducer)

5. Line speed of forming machine   : 6-8 m\min,

6. Number of forming channels : 16 channels (replace HF casing with different

specifications)

7. Shaft material             : 40Cr quenching and tempering treatment (HB220-260)

8. Bearing brand            : Harbin

9. Shaft diameter            : Φ70mm

10. Rolling thickness     : 1.5mm

12. Unfolded width of rolled material: subject to actual width of test machine plate

13. Roll material             : Gcr15

14. Roll heat treatment method        : quenching treatment (HRC58-62)

4. Hydraulic cutting mechanism:

1. Shearing method                            : hydraulic cutting after forming

2. Material of cutting blade         : Cr12mov

3. Heat treatment method of shear blade: quenching treatment (HRC58-62)

4. Hydraulic system power         : 5.5 KW (single circuit)

5. Hydraulic system with air cooling

5. Unloading table:

Structure of Unloading roller        : Angle welding, drum type (no power)
Unloading roller material size     : 2000mm * 2pcs

V. Equipment structure:

The equipment is composed of hydraulic decoiler, cold bending and forming machine (guide feed mechanism, pinch leveling mechanism, hydraulic punching mechanism, hydraulic cutting mechanism), receiving roller table, hydraulic system and electronic control system.

 

 

 

Specification
Raw Material Type Galvanized Sheet
Thickness 1--4.5mm
Performance Speed Max. 20m/min
Uncoiler Type Hydraulic
Capacity 5T
Main Machine Main Roller Station 16
Main Drive Hydraulic Motor or Servo Motor
Transmission Type Chain
Cutting Cutter Type Hydraulic
Cutter Material Cr12
Video
Inquiry
Inquiry Form

Need Help With Sheet Metal Working Solutions? We Are Experts!

Copyright© Guangzhou Blue Sky Machine Co.,Ltd
chevron-right