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Decking Sheet profile (YX45-125-417) Roll Forming Line (with punching)

Decking Sheet profile (YX45-125-417) Roll Forming Line (with punching)

I. Profile drawing: (according to confirmation by both parties)

Punching Details for the profile are given as below:

II. Process flow:

Passive Uncoiling → Guide Feeding → Roll forming → Hydraulic Shear → Discharge table.

 

 

III. Main Components of the Machine line:

1. Uncoiler:

1)     Uncoiler type                          : Passive unwinding, Manual expanding,

2)     Uncoiler Capacity                 : 5 T

3)     Feeding Width                       : ≤ 1100 mm

4)     Uncoiler coil ID                      : 508 mm

2. Roll Former:

1)   Main frame: High quality steel after welding and tempering.

2) Feeding guide type                         : side roller

3) Forming machine type                   : wall-plate type, double row chain drive

(1.2 inch double row)

4) Guiding Feeding frame                 : Side hand wheel type

5) Shaft Material: 40 Cr Quenching and tempering treatment (HB220– 260)

6) Shaft diameter: Φ105 quenching and tempering treatment (Harbin Bearing)

7) Forming machine motor power    : 2 * 18.5 KW

8) Forming machine speed               : 0-20 m/min

9) Roll forming stations                    : 26 Stations

10) Thickness                          : (1.6 - 2) mm (Galvanized Sheet)

11) Material                                          : Galvanized Sheet

12) Yield Strength                               : 350 MPa

13) Cut length                                     : ±1.5 mm

14) Roller material                              : Gcr15 quenching treatment (HRC58-62)

15) Roller hard chromium coating   : ≥ 0.05 mm

 

3. Hydraulic Punching & Cutting Mechanism:

1) Shearing method: Hydraulic punching and cutting to length after forming

2) Shearing blade material                              : Cr12M0V

3) Heat treatment method of shear blade: Quenching treatment (HRC58-62)

4) Punching mold: 1 set of head and tail (four guide pillars and ball guide pillars are accurately guided, the upper and lower mold bases are high-quality 45#, all stripper plates, lower templates, and punch inserts are imported SKD11, and other templates are Cr12MoV)

 

5) Hydraulic unit motor                              : 11 KW

6) Hydraulic oil pump                                : vane pump or plunger pump

 

4. Unloading table:

(1)   Unloading table size                    : 2000mm x 2 pcs

(2)   Unloading  table structure     : Roller structure, angle steel welding, no power.

Machine picture: (only for your reference)

 

V. Equipment structure:

The main machine is composed of uncoiler, roller forming (Including guide feed, Hydraulic cutting, and unloading table), hydraulic system, electronic control system, etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

Specification
Raw Material Type Galvanized Sheet
Thickness 1.6-2mm
Performance Speed Max. 20m/min
Uncoiler Type Hydraulic
Capacity 5 T
Main Machine Main Roller Station 26
Main Drive Hydraulic Motor or Servo Motor
Transmission Type Chain
Cutting Cutter Type Hydraulic
Cutter Material Cr12
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